Pelagic Turn Key Solutions

The Turnkey Solution for Pelagic Onboard Processing integrates cutting-edge onshore processing techniques into a fully customizable onboard system. With non-pressure freezing, precise temperature control, and advanced automation, this solution ensures high-quality, fully palletized frozen products. The system includes everything from automatic grading and fluid ice chilling to automated loading, brine injection, and vacuum sealing, optimizing processing and maximizing yield while maintaining energy efficiency.

ROI and Sustainability

The system uses a fraction of the energy required by defrosting chambers using heat and steam or microwaves and radio frequency systems. RoteX Thawing® also offers substantial water savings compared to conventional systems. Tub thawing systems use about 5 liters of water for every kg of fish, while the RoteX Thawing® system uses only 0.5 liters for every kg of fish.

Optional Additions

FiltreX

The Filtrex filtering system is an ideal addition to RoteX Thawing®  and is described by our customers as breakthrough equipment in terms of water savings. The KAPP Skaginn FiltreX System makes it possible to re-use the same water while staying within recommended hygiene standards. The water usage and recycling costs are reduced significantly.

Slurry Ice System

Immediately after thawing the product should be chilled down and temperature-stabilized. This provides the best possible quality (in terms of color, shelf life, texture, yield, etc.). The KAPP Skaginn Slurry Ice System is ideal for quickly chilling product after thawing and research has shown that chilling by slurry ice is superior to conventional chilling with flake ice in a number of ways.

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• Non-Pressure Freezing: Maintains product integrity without compromising quality.
• Comprehensive Temperature Control: Ensures consistent product freshness throughout processing.
• High Customization: Fully tailored to meet specific client needs, with integration of third-party equipment.
• Efficient, Low-Maintenance Automation: Reduces manual labor and operational strain on personnel.
• Increased Yield: Boosts product quality and yield compared to traditional onboard methods.

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